for premium sportswear brands — from design concept to fabric sourcing, pattern making, sample development, and mass production. Through ERP and MES digital systems, every process is traceable, ensuring 100% sample-to-bulk consistency.
Step-by-Step Process:
After payment,
HUCAI opens a sample order in ERP within 0.5 day and confirms all technical specifications — including fabric, color, size range, logo position, and application method — within another 0.5 day.
Pattern development follows over the next 3 days to ensure precise fit and structure, while fabric sourcing occurs in parallel (3 days) from certified suppliers.
Once materials are approved, fabric cutting (1 day) and logo application (1 day) are carried out according to the confirmed technique (heat transfer, silicone, or embroidery). A logo effect confirmation (1 day) ensures accuracy before the sewing stage.
Garment assembly (2 days) is conducted following standard templates for consistency, and a final QC inspection (1 day) checks measurements, stitching, and overall workmanship.
The completed sample is then packed and shipped with full tracking. Typical timelines are: VIP client — 10 days, existing client — 12 days, and new client — 15 days.